TOUGH CBN for Hard Turning Applications
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Hard Turning with CBN
When turning steel above 45 Rc, it is advantageous to choose a CBN insert grade that can stand up to multiple hard turning operations and produce the finish, stability, and tool life needed to power through a variety of parts. Turning parts that have sections of continuous surfaces mixed with interruptions like automotive suspension, shafts, or gears requires repeatable tooling options that perform well in different situations. To give manufacturers a larger range of hard turning capabilities, Kyocera is introducing the brand new KBN010 and KBN020 high-performing CBN grade.
Continuous to Heavily Interrupted Cuts
Kyocera’s KBN020 excels as a 1st choice, general purpose CBN grade with a broad application range from continuous to heavily interrupted machining. KBN010 is recommended for continuous high-speed machining. Utilizing innovative new layering techniques, Kyocera has developed the MEGACOAT TOUGH coating technology. This coating combines a highly wear-resistant layer on the surface adhered to high-content CBN which is used to toughen up the edge for greater fracture resistance when encountering interruptions. The adhesion layer is laminated between the wear-resistance layer and the CBN to reduce layer peeling for longer tool life and stable machining. Providing both excellent wear resistance and fracture resistance gives the user more flexibility, range, performance, and tool life when turning hardened materials.
Shaft - External Turning
Toolholder: DDJNL16-4D
Insert: DNGA432S00525ME KBN020
Workpiece: 4118H 62HRc
Vc = 390 sfm, D.O.C. = 0.008", f = 0.007 ipr
(Interruption f = 0.006 ipr)
Maintains excellent stability when machining continuous to interrupted sections of the part
Gear - Facing
Toolholder: DCLNL-4D
Insert: CNGA433S00525ME KBN020
Workpiece: 1045H 58HRc
Vc = 390 sfm, D.O.C. = 0.016", f = 0.006 ipr
Maintains excellent stability when facing heavily interrupted machining
Combining new coating and layering technology and high content CBN provides exceptional wear resistance and fracture resistance
Wear Resistance
New coating "MEGACOAT TOUGH" suppresses layer peeling for excellent wear resistance
Vc = 390 sfm, D.O.C. = 0.008", f = 0.007 ipr
(Interruption f = 0.006 ipr)
Fracture Resistance
New coating "MEGACOAT TOUGH" suppresses layer peeling for excellent wear resistance
Vc = 390 sfm, D.O.C. = 0.008", f = 0.007 ipr
(Interruption f = 0.006 ipr)
KBN020 covers a wide range of applications from continuous to interrupted machining of hardened material
An adhesion layer is laminated between
the high wear resistance layer and the CBN.
This reduces layer peeling to achieve long tool life and stable machining.
New interlayer designed for stress relief on top of a high adhesion layer
Improved adhesion between CBN and high wear resistance layer
Kyocera Precision Tools are sold through authorized distributors throughout North America
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